Silicon carbide (SiC) is one of the hardest common abrasive grains, measuring 9.5 on Mohs’ scale – only diamond and boron carbide are harder.
Blast operations utilize sic abrasive to strip, clean and polish products like metal and wood to achieve a sleek surface finish. Furthermore, its long-term stability keeps blast operations running efficiently for extended periods.
Hardness
Silicon carbide is one of the hardest materials known, rivaling diamond and cubic boron nitride in terms of hardness. This makes it an incredibly durable blast media type capable of withstanding longer blast cycles without needing replacement; this allows fabricators to reduce cycle times and increase productivity without impacting project budgets adversely.
SiC abrasive is produced through electronic fusion of high-purity aluminum oxide with specialty dopants, producing a highly engineered product with individual crystal cutting grains possessing sharp, strong edges – ideal for resin bond and vitrified applications like aerospace and automotive finishing.
Steel grit, commonly referred to as iron oxide, is another popular abrasive material. Although recyclable, its use comes with certain limitations in terms of recyclability. Furthermore, high embedment rates and rapid flash rust make this choice less ideal when looking to extend equipment lifespans.
Glass beads are versatile blast media options that work in most environments, though their narrow shapes make them less durable than other blast media types. While their narrow shapes allow them to cut through softer materials like fiberglass and plastic with ease, their narrow shape limits their penetration of harder materials like metals and woods. Because of this limitation, most companies opt for the more resilient sic abrasive which has harder shapes that cut through harder materials more easily and can withstand higher levels of pressure.
Toughness
Sic abrasive is an exceptionally hard and tough material used to quickly blast away dirt, rust or corrosion from metal surfaces. Additionally, it can remove old coatings or peel away paint for projects requiring heavy-duty blasting – perfect for projects requiring high speed media blasting! Abrasive blasting uses specialized machinery that projects media at high speeds across surfaces at various speeds with various sizes of glass beads as projectiles that create differing finishes on their target surface – often as part of multi-step polishing or cleaning processes in order to complete its task efficiently.
Sic blasting media stands out from its competition due to its exceptional hardness. Furthermore, its narrow, pointed edges enable quicker blast cycles on softer materials like ceramics, stone, glass and marble and its inert nature means it doesn’t interact chemically with most non-metals such as copper and its alloys.
Material durability is another advantage of using polyabrasive blast media, and can withstand considerable pressure before breaking down, which makes it particularly valuable in high-pressure applications like grit blasting. Furthermore, its low thermal expansion rates makes it suitable for cold temperature blasting applications.
Recyclability
When selecting an abrasive blasting media product, it’s essential to understand its impact on the environment. Some media can leave behind craters with slag deposits that require cleaning up afterwards, increasing disposal and cleanup costs. Also, particle size has an impact on depth profile depth which affects final appearance of finished products especially if cleanliness standards require white metal finishes.
Silicon carbide, also known as carborundum or black silicon carbide, can be reused repeatedly thanks to its ability to break apart into smaller particles when impacting with hard objects, creating sharp, new edges when used again against surfaces – saving both money and resources over time.
Silica sand is another popular choice in blasting media, due to its lower costs and safety for the environment. Furthermore, silica sand’s hard material allows it to cut through various materials such as rust removal or surface preparation for painting – making it a valuable asset for companies undertaking multiple projects at the same time. Furthermore, silica sand’s more durable properties enable it to withstand high pressure levels as compared to other forms of abrasive media such as aluminum oxide blasting media like aluminum oxide blasting media.
Applications
Silicon carbide (SiC) is an extremely versatile ceramic material with numerous applications and benefits, including use in abrasives. Due to its hard surface, high thermal conductivity, and resistance against oxidation at high temperatures, SiC makes an ideal candidate for use in products like bonded and coated abrasives, wire sawing abrasives, blast media and refractories. SiC is also widely employed in electronics production due to its properties that allow production of high-quality components at reduced costs relative to other materials used similarly.
Black silicon carbide powder has many industrial uses, from producing bonded and coated abrasives for grinding, cutting and polishing applications to sawing quartz materials like sawdust. Furthermore, its properties make it an attractive material choice for power devices like LEDs.
SiC is an effective blasting abrasive that can be utilized with either direct-pressure or suction systems for blasting applications, featuring sharp, hard grains with less wear than aluminum oxide abrasives and can be reused several times without replacement on materials like glass, marble and fiberglass – it even etches well to prepare surfaces for coating applications.
Fiven offers black and green SiC macrogrits and microgrits with particle sizes tailored to FEPA, ANSI and CAMI standards for optimal particle distributions. Contact us now to see how we can create customized solutions tailored specifically to meet your requirements!