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Silicon Carbide Plate is a long-wearing material used in industrial machinery components, protective armor and semiconductor substrates. This versatile material offers many desirable properties such as high hardness, resistance to corrosion and thermal shock resistance.
Manufacturing starts with powder mixtures being compacted using cold isostatic pressing into a solid form, followed by machine machining of this green body to achieve precise dimensions and surface finishes.
Motståndskraft mot höga temperaturer
Silicon carbide is an ultra-hard ceramic material with great durability when exposed to high-temperature environments, thanks to its superior thermal stability, small thermal expansion rate, and exceptional resistance against oxidation, corrosion, and erosion. Therefore it makes an excellent material choice for industrial applications requiring high durability such as spray nozzles or shot blast nozzles.
Nitride-bonded SiC riser tubes made of SiC & Si powder sintered in nitrogen provide superior durability, corrosion resistance, longevity and airtightness for low pressure casting & automating aluminum molding applications. Their large plate sizes optimize space while increasing kiln efficiency for increased performance & lifespan.
SSiC bulletproof plates feature an HRc of HV2600+ for NIJ IV level protection, making them suitable for body armor lining as well as vehicle, aircraft and ship armor applications. Nitride-bonded SiC bellows play an integral part in iron and steel smelting by protecting furnace components from abrasion & corrosion; similarly nitride-bonded SSiC crucibles are integral in blast furnaces for aluminium melting to provide excellent chemical & thermal durability.
Hög hållfasthet
Silicon Carbide Plate is an exceptionally hard, wear-resistant material, making it the ideal material for cutting-off wheels or grinding wheels. It boasts hardness comparable to diamond, extreme strength and wear-resistance properties as well as thermal stability and chemical corrosion resistance – ideal features in cutting off wheels and grinding wheels.
Armor components made of this material are used in vehicles like tanks, armored cars and military aircraft to shield passengers and crew members from projectiles such as bullets, shrapnel and armor-piercing rounds. Ballistic shields and barricades constructed using armored fabric may also be deployed by law enforcement and security forces for hostage rescue situations or during riot control operations.
Silicon carbide plates can be manufactured through various processes, including cold isostatic pressing (CIP), hot isostatic pressing (HIP), and reaction-bonded sintering. Each of these methods uses compressed powders mixed with non-oxide sintering aid to form a paste which is then compacted using flexible molds submerged in liquid medium, yielding dense ceramic with uniform properties across all directions.
Utmärkt korrosionsbeständighet
Silicon carbide is an ideal material choice for highly corrosive and/or abrasive process conditions, as its physical strength allows it to withstand mechanical strain without cracking under mechanical stress. Furthermore, silicon carbide liners in heat exchangers offer maximum performance over their long service lives.
Silicon Carbide Plates can be machined into wear- and corrosion-resistant lining plates, shaft sleeves and mechanical seal parts suitable for wear-resistant environments. Their Mohs hardness range is up to 9.5, second only to diamond. In addition, their chemical properties remain stable even at high temperatures.
SiC’s unique crystalline structure allows it to resist oxidation at high temperatures, extending equipment lifespan. This feature makes SiC particularly valuable for gas turbines, rocket nozzles and engine components as it prevents degradation due to high temperature exposure, as well as electric vehicles reaching higher speeds with longer battery lives than ever before; energy conversion in wind and solar power systems; as well as handling multiple voltage levels without loss factor issues.
Utmärkt värmeledningsförmåga
Silicon Carbide Plate is an exceptionally useful ceramic material, offering multiple advantages including corrosion resistance, high thermal conductivity and low thermal expansion. Furthermore, this lightweight but extremely strong material makes it suitable for applications where erosion/abrasion resistance are key considerations and its acid resistance makes it highly resistant.
Kerui silicon carbide plates come in various grades and sizes. Produced through various processes including hot pressing, HIP pressing and reaction-bonded sintering; their final shape can then be formed using cold isostatic pressing presses (plates and blocks) or machined.
Silicon carbide stands out as a particularly tough ceramic material with an unprecedented Mohs hardness rating of 9.5 on the hardness scale, making it second only to diamond. While tough and temperature resistant, silicon carbide’s main drawback lies in being easily broken apart by bullet shots compared to most ceramic materials.