Silicon carbide (SiC) is an extremely hard and brittle crystalline compound composed of silicon and carbon that is manufactured synthetically as well as naturally found in moissanite mineral.
SiC can form polymorphous crystal structures with various crystal forms and is a wide band-gap semiconductor material, made by combining silica and carbon in an Acheson graphite electric resistance furnace, passing an electric current through it, then cooling down afterward.
Hårdhet
Silicon carbide (SiC) is widely recognized for its exceptional thermal and mechanical properties. Its robust strength under extreme stress demonstrates its role as an essential material in modern technology and industrial applications, attributable to its unique crystal structure involving tightly bound silicon-carbon tetrahedral structures bound together by strong covalent bonds in an ordered lattice structure. Furthermore, this material boasts high fracture toughness of 6.8 MPa m0.5 fracture toughness as well as exceptional hardness of 32 GPa making it one of the hardest materials ever known to man!
Reaction-bonded SiC is impermeable to oxygen, making it resistant to internal oxidation at high temperatures. Furthermore, its low neutron cross section and resistance to radiation damage makes it suitable for nuclear reactor applications.
Commercially produced silica gel can be produced through various processes, including calcination of tetrahedral silica gel, dissolution of carbon into molten silicon, reaction bonding with silicon or carbon metal powder and reaction bonding with it. Due to its hardness and thermal conductivity properties, silica gel is widely used in grinding operations, machining processes, water jet cutting and sandblasting operations as well as lapidary use in art industries due to its durability; loose forms for lapping is also produced loose for lapping purposes while mixed vehicles such as vehicle to form paste sticks which can then be bound with binders into sheets, disks and belts for lapidary use by lapidary artists using lapidary. Silica is also an integral material in producing refractory ceramics refractory ceramics due to both hardness and thermal conductivity properties making it useful as raw material in making refractory ceramics from scratch; in fact refractory ceramics production from scratch is one of its primary raw materials for making these processes.
Termisk konduktivitet
Silicon carbide boasts high thermal conductivity for efficient heat dissipation, leading to improved power management in devices and increasing operational lifetimes. Furthermore, silicon carbide boasts superior chemical inertness and corrosion resistance which make it well suited for harsh environments.
Carbon and silicon atoms tightly join with strong covalent bonds within its crystal lattice to form its distinctive crystal structure, producing unparalleled strength and durability in this material that resists deformation. Furthermore, its easy machining makes for precise component production with greater precision and accuracy.
Littelfuse’s silicon carbide (SiC) die offers higher breakdown voltage than silicon (Si). Furthermore, SiC die has lower specific on resistance which decreases power losses in devices resulting in smaller and lighter devices with similar performance as shown below in Table.
Human Toxicity Excerpts for SILICON CARBIDE Human exposure to silicon carbide dust causes irritation and shortness of breath; however, prolonged exposure does not cause permanent lung damage; however prolonged exposure could alter the course of inhalation tuberculosis leading to extensive fibrosis and progressive disease; additionally inhaling silicon carbide particles may lead to dermatitis as well as lung damage in animals.
Chemical Inertness
Silicon carbide is insoluble in water, alcohol and acids; thus making it resistant to corrosion in harsh environments where other materials might succumb to chemical attack. Due to this unique property it has also found application as abrasives such as grinding wheels, cutting tools and sandpapers.
Pure silicon carbide exists as a colorless crystal; industrial silicon carbide, however, is multichromatic ranging in hue from light yellow to green and sometimes blue or black due to impurities like nitrogen, aluminum or iron present in its composition. Abrasive industries classify their silicon carbide products according to color classification with pure crystals being known as green and those containing more impurities classified as black.
This exceptionally hard material finds many uses, from making abrasives and car brakes, ceramic plates used in bulletproof vests, hard-wearing ceramics and high temperature refractories, to semiconductor substrates used in light emitting diodes and detectors in early radios, as well as being an important ingredient for producing modern lapidary gems.
Silicon carbide production involves extensive processing that generates toxic dust and fibers that can irritate eyes and skin as well as lead to lung fibrosis and disease. According to the Environmental Protection Agency (EPA) it has been classified as Schedule II substance and as toxic for humans by Human Toxicity Data Bank (HTDB), with prolonged exposure leading to extensive lung scarring from inhalation tuberculosis infection causing significant lung fibrosis and disease.
Resistance to Heat
Silicon carbide’s hard molecular structure consists of interlocked tetrahedral structures of silicon and carbon atoms in a crystal lattice, giving rise to incredible mechanical strength and durability. Coupled with its impressively high fracture toughness value of 6.8 MPa m0.5, silicon carbide makes an excellent material choice for applications in demanding environments like gas turbines and rocket nozzles, providing stress deformation resistance without deforming easily under stress.
SiC’s low density and thermal conductivity make it ideal for use as a heating element in industries such as metalworking and power generation, including metal finishing and power production. SiC especially excels when high temperatures require maximum power; such as in heat treating applications. Electric heating elements used during such processes also prove particularly helpful.
SiC is widely known for its resistance to high temperature oxidation and chemical inertness, making it suitable for use in environments exposed to corrosion. Nitride-bonded silicon carbide has an additional structure which enhances mechanical strength and resilience in harsh environments while providing refractory applications suitable for refractories applications.
Silicon Carbide (SiC) is an extremely hard crystalline compound of silicon and carbon that has been synthetically produced since the late 19th century. As one of the hardest industrial ceramic materials with a Mohs hardness rating of 9, it is often compared to diamonds, cubic boron nitride and boron carbide for hardness.